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Case Studies

Castleton – YHA

Challenge

With the reputation that Taplanes have when it comes to leak-free bathroom solutions in high use environments, YHA at their Castleton property were having issues with their vinyl floored bathrooms.

YHA were looking for an alternative bathroom solution due to the vinyl floor weakening around the trap of the shower, due to the volume of people who are using these types of facilities combined with harsh chemicals that are typically used to combat bacteria growth around sealants and grout. The damage caused by the leak from the vinyl flooring ran through the floor and affecting the joist, causing the structure to swell and create destructive damage that cannot be seen. These types of leaks can also affect residents through the smell of mould which would need urgent attention.

The nature of the rooms YHA needed a solution that can be put into a room without the need of any alteration and disruption to the facility and the residents that are already there.

Scope

Castleton project with YHA is an on-going project where both mini-pods and shower cubicles are being manufactured and supplied for their property. Currently three of our pods are onsite with orders of another 11 to be supplied at YHA Castleton.

Result

YHA are a long-standing client of Taplanes where recommendations to other hostel providers have been given with the nature of the work that we carry out for them and their facilities. By being a charity disposable income is limited, by working with Taplanes YHA save money by not needing to worry about any further costs that may incur from leakages from their bathrooms along with no more added stress through maintenance of their buildings within their bathrooms with all our designs factoring how our products can be serviced by our clients. By doing this this it gives our customers the peace of mind that we don’t give them a product and leave them, we make our products with them in mind and the future maintenance of the future.

 

Project Details

General Information
  Traditional Build GPR Pod Taplanes Pod
Product Cost  £3,000 £2,800 £4,752
Mould Set Up Cost 0 £30,000  0
Minimum Order Quantity (Units) 1 200 1
Per unit cost (Including Overhead) £3,000  £2,950  £4,752 
Installation Cost
Man Days require for Installation 6 4 1
Average UK Man Day Cost  £280  £280  £280 
Crane Cost Per Day 0 £400  0
Total Installation Cost  £1,680  £1,520  £280 
Initial Investment (1st Installation) £4,680  £4,470  £5,032 
 
Shelf Life (Years) 10 8 30
Dismantling Cost (If the product fail or needs redesign)
Man Days require for Dismantling 6 6 1
Average UK Man Day Cost  £280  £280  £280 
Total Dismantling Cost £1,680  £1,680  £280 
Recyclability No  No  Yes
Waste Disposal Fee £100  £100  £                             –   
Total Dismantling Cost £1,780 £1,780 £280 
Assuming the bathroom facilities expected to be in function for 20 Years
10 Years Refurbishment (Assuming 20% increment in 10 years) Traditional Build GPR Pod Taplanes Pod
Dismantling Cost (If the product fail or needs redesign)
Man Days require for Dismentaling 6 6
Average UK Man Day Cost  £336  £336   
Total Dismantling Cost £2,016  £2,016   
Recyclability No  No   
Waste Disposal Fee £120 £120   
Total Dismantling Cost £2,136 £2,136   
Brand New Purchase
Product Cost (New Cost) £3,600  £3,540   
Mould Set Up Cost 0 £              –     
Minimum Order Quantity (Units) 1 1  
Per unit cost (Including Overhead) £3,600  £3,540   
New Installation Cost
Man Days require for Installation 6 4  
Average UK Man Day Cost  £336  £336   
Crane Cost Per Day 0 £        480   
Total Installation Cost  £2,016  £                      1,824   
20 Year Refurbishment – Assume 20% increment in 11th to 20th Years Traditional Build GPR Pod Taplanes Pod
Dismantling Cost (If the product fail or needs redesign)
Man Days require for Dismantling 6 6  
Average UK Man Day Cost  £403  £403   
Total Dismantling Cost £2,419  £2,419   
Recyclability No No  
Waste Disposal Fee £144  £144   
Total Dismantling Cost £2,563  £2,563   
Brand New Purchase
Product Cost  £4,320  £4,248   
Mould Set Up Cost 0 £           –     
Minimum Order Quantity (Units) 1 1  
Per unit cost (Including Overhead) £4,320  £4,248  
New Installation Cost
Man Days require for Installation 6 4  
Average UK Man Day Cost  £403  £403   
Crane Cost Per Day 0 £480   
Total Installation Cost  £2,419  £2,093   
Unit cost + Install cost (total cost) £6,739  £6,341   
Total Investment for having a fully function bathroom facilities      
  Traditional GRP Taplanes
Shelf Life 10 8 30
       
Initial Investment + Installation £4,680  £4,470  £5,032 
10 Years Refurbishment Cost £7,752  £7,500   
20 Years Refurbishment Cost £9,302  £8,904   
       
Total Investment on Bathroom Facilities (Over 20 Years) £21,734  £20,874  £5,032 
Cost per year for having a fully function bathroom facilities £1,087  £1,044  £252 
  332% 315%