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Case Studies

St Hughs College, Oxford

Challenge

St Hughs issues started when their Italian made GRP pods which were concreted in, along with their drainage started to fail. The bathroom pod that was already installed had tiled flooring which started to fail also and so did the drainage that was concreted into the floor, meaning that the drainage was not able to be moved without extensive work taking place.

Taplanes worked with St Hughs where both parties had design freedom to create a bespoke designed bathroom cubicle that accommodated the concreted drainage, with the concreted drainage determining how the cubicle would ultimately be designed. It also needed to be designed where it can also fit inside the existing GRP pod due to the constraints of the concreted existing pod along with the drainage, not being able to rectify this due to how costly it will become while also factoring any other potential damage that could be caused from this and manpower, taking away teams from other important jobs that need doing elsewhere.

St Hughs did go and do their research beforehand on how to resolve the leaking issues that they had, other companies that they reached out to were not able to give them a solution to their problem.

Scope

The college had issues within a whole accommodation block that consisted of 85 bedrooms with each bedroom consisting of an ensuite. From these 85 shower cubicles which were installed gave them a solution that could not have been given to by any other company within the industry. Other companies could not bespeak their designs to accommodate the concreted in drainage as it would have to been demolished, creating more cost for St Hugh’s. By being a bespoke bathroom solution provider, we can look at any issue that a client has and create a solution just for you, no problem is too big to not have a solution for.

Result

With the project being completed St Hugh College, still talks about how easy and cost effective our solution was compared to what could have been if they decided to rip out the existing concrete pod. It has also resulted in cheaper maintenance costs for the college and a clear mind knowing that there is a solution to any bathroom problems, and having shower cubicles installed that will not leak or give them future issues.

Project Details

General Information
  Traditional Build GPR Pod Taplanes Pod
Product Cost  £3,000 £2,800 £4,752
Mould Set Up Cost 0 £30,000  0
Minimum Order Quantity (Units) 1 200 1
Per unit cost (Including Overhead) £3,000  £2,950  £4,752 
Installation Cost
Man Days require for Installation 6 4 1
Average UK Man Day Cost  £280  £280  £280 
Crane Cost Per Day 0 £400  0
Total Installation Cost  £1,680  £1,520  £280 
Initial Investment (1st Installation) £4,680  £4,470  £5,032 
 
Shelf Life (Years) 10 8 30
Dismantling Cost (If the product fail or needs redesign)
Man Days require for Dismantling 6 6 1
Average UK Man Day Cost  £280  £280  £280 
Total Dismantling Cost £1,680  £1,680  £280 
Recyclability No  No  Yes
Waste Disposal Fee £100  £100  £                             –   
Total Dismantling Cost £1,780 £1,780 £280 
Assuming the bathroom facilities expected to be in function for 20 Years
10 Years Refurbishment (Assuming 20% increment in 10 years) Traditional Build GPR Pod Taplanes Pod
Dismantling Cost (If the product fail or needs redesign)
Man Days require for Dismentaling 6 6
Average UK Man Day Cost  £336  £336   
Total Dismantling Cost £2,016  £2,016   
Recyclability No  No   
Waste Disposal Fee £120 £120   
Total Dismantling Cost £2,136 £2,136   
Brand New Purchase
Product Cost (New Cost) £3,600  £3,540   
Mould Set Up Cost 0 £              –     
Minimum Order Quantity (Units) 1 1  
Per unit cost (Including Overhead) £3,600  £3,540   
New Installation Cost
Man Days require for Installation 6 4  
Average UK Man Day Cost  £336  £336   
Crane Cost Per Day 0 £        480   
Total Installation Cost  £2,016  £                      1,824   
20 Year Refurbishment – Assume 20% increment in 11th to 20th Years Traditional Build GPR Pod Taplanes Pod
Dismantling Cost (If the product fail or needs redesign)
Man Days require for Dismantling 6 6  
Average UK Man Day Cost  £403  £403   
Total Dismantling Cost £2,419  £2,419   
Recyclability No No  
Waste Disposal Fee £144  £144   
Total Dismantling Cost £2,563  £2,563   
Brand New Purchase
Product Cost  £4,320  £4,248   
Mould Set Up Cost 0 £           –     
Minimum Order Quantity (Units) 1 1  
Per unit cost (Including Overhead) £4,320  £4,248  
New Installation Cost
Man Days require for Installation 6 4  
Average UK Man Day Cost  £403  £403   
Crane Cost Per Day 0 £480   
Total Installation Cost  £2,419  £2,093   
Unit cost + Install cost (total cost) £6,739  £6,341   
Total Investment for having a fully function bathroom facilities      
  Traditional GRP Taplanes
Shelf Life 10 8 30
       
Initial Investment + Installation £4,680  £4,470  £5,032 
10 Years Refurbishment Cost £7,752  £7,500   
20 Years Refurbishment Cost £9,302  £8,904   
       
Total Investment on Bathroom Facilities (Over 20 Years) £21,734  £20,874  £5,032 
Cost per year for having a fully function bathroom facilities £1,087  £1,044  £252 
  332% 315%